Solid PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

Application

The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts and aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations.

Standards

DIN VDE0816

Construction

Conductors

Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/BS 6360/IEC 60228

Insulation

Solid polyethylene 2YI2 type as per DIN VDE 0207-2

Twisted Pairs

Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

Cabling Element

Star Quads

Cable Core Assembly

4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core. Standard make up is per DIN VDE 0816 in the Cable Make Up Diagram

Core Wrapping

One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors.

Moisture Barrier

A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides and applied longitudinally with overlap over the cable core to provide electrical shielding coverage and ensures a barrier against water vapor

Sheath

Black low or medium density polyethylene 2YM2 type as per DIN VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants

Ripcord

Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

Spare Pairs (optional)

Spare pairs may be provided for large pair cables

Continuity Wire (optional)

Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

Optional Construction

Jelly Filled Cable

The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield shield and sheath within the cable core

Armoured Cable

Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour

Type Code

A-

Outdoor Cable

2Y

Polyethylene (PE) insulation

F

Continuous core filling

(L)2Y

Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)

SR

Corrugated steel tape

b

Armouring

T

Messenger of galvanized steel wires

StIII

Star quad in local cables.

Bd

Unit-type stranding

Electrical Properties

Mechanical and Thermal Properties

Temperature range during operation (fixed state)

-30°C – +70°C

Temperature range during installation (mobile state)

-20°C – +50°C

Minimum bending radius

10 x Overall Diameter (unarmoured cables)

15 x Overall Diameter (armoured cables)

Colour Code

Quads

The single core is identified by black ring markings:

Subunits

Basic colours for the wire insulation of the 5 star quads of a basic unit:

The tracer units are coded with a red helix, all other units by a white binder

Dimensions And Weight

Solid PE Insulated and LAP Sheathed Air Core Cable to DIN VDE 0816

VDE CODE: A-2Y(L)2Y…x2x0.4/0.6/0.8 StIII Bd

Solid PE Insulated and LAP Sheathed Jelly Filled Cable to DIN VDE 0816

VDE CODE: A-2YF(L)2Y…x2x0.4/0.6/0.8 StIII Bd