Foam Skin Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816

Application

The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.

Standards

VDE 0816

Construction

Conductors

Solid annealed bare copper 0.6 and 0.8mm as per class 1 of VDE 0295/IEC 60228.

Insulation

Foam skin which is a composite polyethylene insulation made of an inner cellular layer and an outer solid skin 2YI1 type as per VDE 0207-2.

Twisted Pairs

Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk.

Cabling Element

Star Quads.

Cable Core Assembly

4 cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core. Standard make up is per VDE 0816 in the Cable Make Up Diagram.

Core Wrapping

One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors.

Moisture Barrier

A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensure a barrier against water vapor.

Sheath

Black low density polyethylene type 2YM2 as per VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants.

Ripcord

Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal.

Spare Pairs (optional)

Spare pairs may be provided for large pair cable.

Continuity Wire (optional)

Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen.

Optional construction

Jelly Filled Cable

The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield, shield and sheath within the cable core.

Armoured Cable

Steel wire armour or corrugated steel tape armour is applied over an optional inner polyethylene sheath. For steel tape version, the 0.15mm thick steel tape is coated with a copolymer and applied with an overlap. An outer polyethylene sheath is applied over the armour.

Type codes

A-

Outdoor cable

02YS

Foam skin insulation

F

Continuous core filling

(L)2Y

Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)

SR

Corrugated steel tape

b

Armouring

T

Messenger of galvanized steel wires

StIII

Star quad in local cables.

Bd

Unit-type stranding

Electrical Properties

Mechanical and thermal properties

Temperature range during operation (fixed state)

30°C – +70°C

Temperature range during installation (mobile state)

20°C – +50°C

Minimum bending radius

10 x Overall Diameter (unarmoured cables)

15 x Overall Diameter (armoured cables)

Colour Code

Standard colour code is per VDE 0816 given in Colour Code Chart

Dimensions And Weight

Foam Skin Insulated and LAP Sheathed Air Core Cable

VDE CODE: A-02YS(L)2Y…x2x0.6/0.8mm StIII Bd