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    FIREROL Medium Wall Multicore Overall Screened Cables 300/500 V or 0.6/1 kV

    EN50264-3-2 (FRL-MW-05M-OS/FRL-MW-1M-OS)

    i

    Application

    -Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

    -Used in control,auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

    Construction

    Conductor Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
    Insulation LSZH elastomeric compound as defined in EN 50264-1 (EI 106 to EI 110)
    Overal Screen Tinned annealed copper wires
    Outer Sheath LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EI 104)

    Electrical & Mechanical Properties

    Nominal Voltage 300/500 V or 0.6/1 kV
    Maximum Conductor Temperature 90°C ( fixed installation )
    Minimum Permissible Ambient Temperature -25°C/-40°C ( fixed installation )
    Bending Radius

    Fixed installation :

    4 x Overall Diameter (D<12mm);

    5 x Overall Diameter (D>12mm)

    Flexible installation :

    8 x Overall Diameter (D<12mm);

    10 x Overall Diameter (D>12mm)

    Chemical & Environmental Propertie

    EN 60684-2 No fluorine
    EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
    EN 50305 Resistance to ozone

    Fire Performance for rolling stock application

    EN 50306-2 Hazard levels HL1, HL2, HL3
    DIN 5510-2 Protection level 1/2/3/4
    BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
    NF F 16-101 F0
    EN 54454-2 R15 Interior/ R16 Exterior HL1, HL2, HL3

    Fire Performance in General

    EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
    EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 Vertical flame spread of vertically mounted bunched wires or cables
    EN 50268-2; IEC 61034-2; NF C 32-073; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 Low Smoke Emission
    EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815 Halogen Free

    EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813

    Low Corrosivity (Acidity & Conductivity)
    EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853 Low Toxicity
    NF F 63 808; BS6853; NF F 16 101 Smoke index
    EN50200: 2000 Resistance to fire of unprotected small cable for use in emergency circuits 4 classifications are defined: PH 15,30,60, or 90mins;
    IEC60331-21 The circuit integrity test under fire of cables rated 0.6/1.0kV and below
    EN45545-2 Requirement for fire behavior of materials & components R15/R16

    FRL-MW-05M-OS 300/500 V

    Nominal Cross- Sectional Area (a) Conductor Diameter (b) Min. Mean Thickness of Insulation Core Dimensions Min. Screen Wire Diameter Min. Average Sheath Thickness Overall Diameter Weight Max. Conductor Resistance Min. Insulation Resistance
    EI 110 EI 106/7/8/9
    Min. Max. Min. Max. 20 °C 20 °C 20 °C
    n x mm² mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
    2x1 1.25 0.4 2.0 2.4 0.16 0.6 6.0 7.1 70 20.0 15.0 7.5
    4x1 1.25 0.4 2.0 2.4 0.16 0.7 7.0 8.2 110 20.0 15.0 7.5
    7x1 1.25 0.4 2.0 2.4 0.16 0.7 8.2 9.6 150 20.0 15.0 7.5
    9x1 1.25 0.4 2.0 2.4 0.21 0.8 10.2 11.9 220 20.0 15.0 7.5
    12x1 1.25 0.4 2.0 2.4 0.21 0.8 10.9 12.7 260 20.0 15.0 7.5
    19x1 1.25 0.4 2.0 2.4 0.26 1.0 13.2 15.4 400 20.0 15.0 7.5
    24x1 1.25 0.4 2.0 2.4 0.26 1.0 15.2 17.8 500 20.0 15.0 7.5
    32x1 1.25 0.4 2.0 2.4 0.26 1.0 16.6 19.4 610 20.0 15.0 7.5
    37x1 1.25 0.4 2.0 2.4 0.26 1.0 17.2 20.1 670 20.0 15.0 7.5
    40x1 1.25 0.4 2.0 2.4 0.26 1.2 18.2 21.3 740 20.0 15.0 7.5
     
    4x1.5 1.5 0.5 2.4 2.9 0.16 0.7 8.0 9.4 140 13.7 14.0 7.0
    7x1.5 1.5 0.5 2.4 2.9 0.21 0.7 9.6 11.3 220 13.7 14.0 7.0
    9x1.5 1.5 0.5 2.4 2.9 0.21 1.0 12.1 14.2 290 13.7 14.0 7.0
    12x1.5 1.5 0.5 2.4 2.9 0.21 1.0 13.0 15.2 360 13.7 14.0 7.0
    19x1.5 1.5 0.5 2.4 2.9 0.26 1.0 15.3 17.9 540 13.7 14.0 7.0
    24x1.5 1.5 0.5 2.4 2.9 0.26 1.2 18.1 21.2 700 13.7 14.0 7.0
    32x1.5 1.5 0.5 2.4 2.9 0.26 1.2 19.8 23.2 860 13.7 14.0 7.0
    37x1.5 1.5 0.5 2.4 2.9 0.26 1.2 20.5 24.0 960 13.7 14.0 7.0
     
    4x2.5 1.95 0.5 2.9 3.4 0.21 0.7 9.2 10.8 200 8.21 13.0 6.5
    7x2.5 1.95 0.5 2.9 3.4 0.21 0.8 11.1 13.0 310 8.21 13.0 6.5
    9x2.5 1.95 0.5 2.9 3.4 0.26 1.0 13.9 16.3 440 8.21 13.0 6.5
    12x2.5 1.95 0.5 2.9 3.4 0.26 1.0 15.0 17.5 520 8.21 13.0 6.5
    19x2.5 1.95 0.5 2.9 3.4 0.26 1.2 17.8 20.8 770 8.21 13.0 6.5
    24x2.5 1.95 0.5 2.9 3.4 0.26 1.2 20.6 24.1 970 8.21 13.0 6.5

    (a)= One earth conductor (green/yellow) can be included upon request

    (b)= For information, indicative only

    FRL-MW-1M-OS 0.6/1 kV

    Nominal Cross- Sectional Area (a) Conductor Diameter (b) Min. Mean Thickness of Insulation Core Dimensions Min. Screen Wire Diameter Min. Average Sheath Thickness Overall Diameter Weight Max. Conductor Resistance Min. Insulation Resistance
    EI 110 EI 106/7/8/9
    Min. Max. Min. Max. 20°C 20°C 20°C
    mm2 mm mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
    TWO CORES
    1.5 1.5 0.7 2.8 3.3 0.16 0.70 7.9 9.9 90 13.7 21.0 10.5
    2.5 1.95 0.7 3.2 3.8 0.16 0.70 8.7 10.7 120 8.21 17.2 8.6
    4 2.5 0.7 3.8 4.4 0.21 0.80 10.2 12.7 170 5.09 14.2 7.1
    6 3.0 0.7 4.2 5.0 0.21 0.80 10.9 13.6 210 3.39 12.2 6.1
    10 3.9 0.7 5.1 5.9 0.21 1.00 13.4 16.6 320 1.95 9.8 4.9
    16 5.0 0.7 6.1 7.2 0.26 1.00 16.0 19.8 470 1.24 7.9 3.9
    25 6.4 0.9 7.8 9.1 0.26 1.20 19.8 24.6 690 0.795 7.3 3.6
    35 7.7 0.9 9.0 10.6 0.31 1.40 22.8 27.9 940 0.565 6.7 3.3
    50 9.2 1.0 10.6 12.4 0.31 1.40 26.4 32.3 1260 0.393 6.3 3.1
    THREE CORES
    1.5 1.5 0.7 2.8 3.3 0.16 0.70 8.4 10.4 120 13.7 21.0 10.5
    2.5 1.95 0.7 3.2 3.8 0.16 0.70 9.2 11.4 160 8.21 17.2 8.6
    4 2.5 0.7 3.8 4.4 0.21 0.80 10.8 13.3 230 5.09 14.2 7.1
    6 3.0 0.7 4.2 5.0 0.21 0.80 11.6 14.3 300 3.39 12.2 6.1
    10 3.9 0.7 5.1 5.9 0.26 1.00 14.4 18.0 500 1.95 9.8 4.9
    16 5.0 0.7 6.1 7.2 0.26 1.20 17.4 21.3 680 1.24 7.9 3.9
    25 6.4 0.9 7.8 9.1 0.26 1.20 21.3 26.1 970 0.795 7.3 3.6
    35 7.7 0.9 9.0 10.6 0.31 1.40 24.5 29.8 1330 0.565 6.7 3.3
    50 9.2 1.0 10.6 12.4 0.31 1.60 28.3 34.6 1820 0.393 6.3 3.1
    FOUR CORES
    1.5 1.5 0.7 2.8 3.3 0.16 0.70 9.1 11.3 150 13.7 21.0 10.5
    2.5 1.95 0.7 3.2 3.8 0.21 0.80 10.4 12.9 220 8.21 17.2 8.6
    4 2.5 0.7 3.8 4.4 0.21 0.80 11.8 14.5 290 5.09 14.2 7.1
    6 3.0 0.7 4.2 5.0 0.21 1.00 13.1 16.1 400 3.39 12.2 6.1
    10 3.9 0.7 5.1 5.9 0.26 1.00 15.9 19.5 640 1.95 9.8 4.9
    16 5.0 0.7 6.1 7.2 0.26 1.20 19.3 23.6 860 1.24 7.9 3.9
    25 6.4 0.9 7.8 9.1 0.31 1.40 24.0 29.3 1290 0.795 7.3 3.6
    3x35+25 7.7/6.4 0.9/0.9 9.0/7.8 10.6/9.1 0.31 1.4 26.9 32.9 1910 0.565/0.795 6.7 3.3
    3x50+25 9.2/6.4 1.0/0.9 10.6/7.8 12.4/9.1 0.31 1.6 31.5 38.2 2560 0.393/0.795 6.3 3.1

    (a)= One earth conductor (green/yellow) can be included upon request

    (b)= For information, indicative only

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