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IEC Standard Caledonian Offshore & Marine Cables Technical Information

Power Copper Conductors According to IEC 60228

Tinned conductors

Cross section cl.2 cl.5 Cross section cl.2 cl.5
mm² Ohm/km Ohm/km mm² Ohm/km Ohm/km
1.0 18.2 20 70 0.270 0.277
1.5 12.2 13.7 95 0.195 0.210
2.5 7.56 8.21 120 0.154 0.164
4 4.70 5.09 150 0.126 0.132
6 3.11 3.39 185 0.100 0.108
10 1.84 1.95 240 0.0762 0.0817
16 1.16 1.24 300 0.0607 0.0654
25 0.734 0.795 400 0.0475 0.0495
35 0.529 0.565 500 0.0369 0.0391
50 0.391 0.393 630 0.0286 0.0292

Plain conductors

Cross section cl.2 cl.5 Cross section cl.2 cl.5
mm² Ohm/km Ohm/km mm² Ohm/km Ohm/km
1 18.1 19.5 70 0.268 0.272
1.5 12.1 13.3 95 0.193 0.206
2.5 7.41 7.98 120 0.153 0.161
4 4.61 4.95 150 0.124 0.129
6 3.08 3.30 185 0.0991 0.106
10 1.83 1.91 240 0.0754 0.0801
16 1.15 1.21 300 0.0601 0.0641
25 0.727 0.780 400 0.0470 0.0486
35 0.524 0.554 500 0.0366 0.0384
50 0.387 0.386 630 0.0283 0.0287

Correction factors according to IEC 60228

IEC 60228 standard provides electrical resistance of copper conductors at an ambient temperature of 20°C.

For other temperatures, correction factors are applied as below :

Temperature (°C) Kt
5 1.064
10 1.042
15 1.020
20 1.000
25 0.980
30 0.962
35 0.943
40 0.926
45 0.909
50 0.893
55 0.877
60 0.862
65 0.847
70 0.833
75 0.820
80 0.806
85 0.794
90 0.781
95 0.769
100 0.758

Instrumentation & Control Conductors According to IEC 60092-376

  Tinned conductors Plain conductors
Cross section cl.2 cl.5 cl.2 cl.5
mm² Ohm/km Ohm/km Ohm/km Ohm/km
0.5 41.6 42.5 40.4 41.4
0.75 26.3 28.3 26.0 27.6
1 19.3 21.2 19.2 20.7
1.5 12.9 145. 12.8 14.1
2.5 8.02 8.71 7.56 8.47

Current Ratings for Continuous Service (IEC 60092-352)

Conductor temperature 90℃
Nominal cross-sectional Area Single core Two core Three core & four core
mm² A A A
0.5 10 8.5 7
0.75 13 11 9
1 18 15 13
1.5 23 20 16
2.5 30 26 21
4 40 34 28
6 52 44 36
10 72 61 50
16 96 82 67
25 127 108 89
35 157 133 110
50 196 167 137
70 242 206 169
95 293 249 205
120 339 288 237
150 389 331 273
185 444 377 311
240 522 444 366
300 601 511 420
  d.c. a.c. d.c. a.c. d.c. a.c.
400 690 670 587 570 483 469
500 780 720 663 612 546 504
500 890 780 757 663 623 546

Note

1. Maximum permissible service temperature of the conductor is 90℃.

2. The current ratings given above are based on an ambient air temperature of 45℃.

3. The current ratings given above are for 6 cables of less bunched or laid together in flat formation. When more than 6 cables are bunched or laid close together, the current ratings given above should be multiplied by correction factor 0.85.

4. For cables with more than four core cables, the current ratings are calculated by the following formula :

I1 : Current for single core cable

N : Number of cores

5. Correction factors for various ambient air temperature

Maximum conductor temperature Correction factors for ambient air temperature
35 40 45 50 55 60 65 70 75 80
90 1.10 1.05 1.00 0.94 0.88 0.82 0.74 0.67 0.58 0.47

Short Circuit Current Ratings

The short circuit currents quoted here are for cables operating normally at maximum conductor temperature of 90℃.

XLPE insulation is actually capable of withstanding short-term temperature up to 250℃.

According to ICEA P-32-382 Curves based on formula :

I : Short circuit current (kA)

A : Conductor area (mm²)

T1 : Operating temperature (85℃)

T2 : Short circuit temperature (250℃)

t : Short circuit duration (sec)

T1 = 90, T2 = 250

Nominal Area Short Circuit Current(kA)
Duration of Short Circuit in Second
(mm²) 0.03 0.05 0.07 0.1 0.14 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
1.5 1.26 0.98 0.83 0.69 0.58 0.49 0.40 0.35 0.31 0.28 0.26 0.24 0.23 0.22
2.5 2.02 1.56 1.32 1.10 0.93 0.78 0.64 0.55 0.49 0.45 0.42 0.39 0.37 0.35
4 3.25 2.52 2.13 1.78 1.50 1.26 1.03 0.89 0.80 0.73 0.67 0.63 0.59 0.56
6 4.86 3.77 3.18 2.66 2.25 1.88 1.54 1.33 1.19 1.09 1.01 0.94 0.89 0.84
10 8.19 6.34 5.36 4.49 3.79 3.17 2.59 2.24 2.01 1.83 1.70 1.59 1.50 1.42
16 12.99 10.06 8.50 7.11 6.01 5.03 4.11 3.56 3.18 2.90 2.69 2.52 2.37 2.25
25 20.6 15.9 13.5 11.3 9.5 8.0 6.5 5.6 5.0 4.6 4.3 4.0 3.8 3.6
35 28.5 22.1 18.7 15.6 13.2 11.1 9.0 7.8 7.0 6.4 5.9 5.5 5.2 4.9
50 38.6 29.9 25.3 21.2 17.9 15.0 12.2 10.6 9.5 8.6 8.0 7.5 7.1 6.7
70 55.9 43.3 36.6 30.6 25.9 21.6 17.7 15.3 13.7 12.5 11.6 10.8 10.2 9.7
95 77.5 60.0 50.7 42.4 35.9 30.0 24.5 21.2 19.0 17.3 16.0 15.0 14.1 13.4
120 97.9 75.8 64.1 53.6 45.3 37.9 31.0 26.8 24.0 21.9 20.3 19.0 17.9 17.0
150 120.3 93.1 78.7 65.9 55.7 46.6 38.0 32.9 29.5 26.9 24.9 23.3 22.0 20.8
185 150.8 116.8 98.8 82.6 69.8 58.4 47.7 41.3 36.9 33.7 31.2 29.2 27.5 26.1
240 198.3 153.6 129.8 108.6 91.8 76.8 62.7 54.3 48.6 44.3 41.0 38.4 36.2 34.3
300 248.7 192.6 162.8 136.2 115.1 96.3 78.6 68.1 60.9 55.6 51.5 48.2 45.4 43.1
400 329.3 255.1 215.6 180.4 152.5 127.6 104.1 90.2 80.7 73.6 68.2 63.8 60.1 57.0
500 401.0 310.6 262.5 219.6 185.6 155.3 126.8 109.8 98.2 89.7 83.0 77.7 73.2 69.5

Reactance / Impedance

Reactance

Conductor area mm² 1.5 2.5 4 6 10 25 35 50 70 95 120 150 185 240 300
Rating factors Ω /km 0.135 0.125 0.117 0.111 0.103 0.098 0.097 0.094 0.091 0.090 0.088 0.088 0.088 0.088 0.087

The reactance of a cable operating in AC system depends on many factors, including, in particular, the axial spacing between conductors and proximity and magnetic properties of adjacent steelwork. The formar is known for multicore cable, but may vary for single core cables depending upon the spacing between them and their disposition when installed.

Reactances of cables in certain dispositions remote from steelwork are calculable and are shown. The tabulated values are for cables with circular conductors. The value for a sector- shaped conductor should be taken as 90% of the tabulated value. The value of reactance so calculated is for a supply frequency of 60Hz. For any other frequency, a correction should be made in direct proportion to the frequency.

For example at 50Hz, the reactance is 0.83 times that at 60Hz. Induction for 2-and 3- conductor cables is given by the formula :

L = Inductance in H/m and phase

a = Axial space between conductor

d = Conductor diameter in mm

Reactance for 2- and 3- conductor cables is given by the formula :

X = Reactance in ohm per phase

F = Frequency in Hz

L = Inductance in H/m and phase

I = Conductor Iength in meter

Impedance

Conductor area mm² 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
Rating factors Ω/km 15.557 9.641 5.994 3.967 2.348 1.482 0.941 0.681 0.507 0.356 0.265 0.215 0.183 0.155 0.131 0.116

Impedance for 2, 3 & 4 conductor cables is given by the formula :

Z = Impedance in ohm per phase

R = Resistance at operating temp. in ohm per phase

X = Reactance in ohm per phase

Voltage Drop (Cables Up to 1 KV)

Nominal c.s.a mm² K
3x1 cores (trefoil formation) 2 cores 3-4 cores
C.d.T. c.a. cosfi 1 mV/Am C.d.T. c.a. cosfi 0.8 mV/Am C.d.T. c.a. cosfi 1 mV/Am C.d.T. c.a. cosfi 0.8 mV/Am C.d.T. c.a. cosfi 1 mV/Am C.d.T. c.a. cosfi 0.8 mV/Am
1     46.4 37.3 40.1 32.3
1.5     31.1 25.0 26.9 21.7
2.5     19.3 15.6 16.7 13.5
4     12.0 9.73 10.4 8.41
6     7.93 6.48 6.860 5.60
10 3.51 2.90 4.69 3.88 4.059 3.35
16 2.21 1.86 2.96 2.48 2.559 2.15
25 1.40 1.21 1.87 1.61 1.620 1.39
35 1.01 0.891 1.35 1.19 1.168 1.03
50 0.747 0.681 0.998 0.910 0.864 0.787
70 0.517 0.494 0.690 0.660 0.597 0.571
95 0.374 0.379 0.500 0.507 0.432 0.439
120 0.296 0.316 0.396 0.422 0.343 0.365
150 0.244     0.273 0.282 0.316
185 0.195     0.234 0.225 0.271
240 0.151     0.198 0.174 0.229
300 0.122     0.175 0.142 0.203

Voltage Drop Coefficient

The voltage drop coefficients in each circuit are given in the following table :

Voltage Conductor size Voltage drop coefficient
  mm² 100 95 90 85 80 75 70
250V 0.75 1.00 0.95 0.90 0.85 0.80 0.75 0.70
1 1.00 0.95 0.90 0.85 0.80 0.75 0.70
0.6/1KV 1.5 1.00 0.95 0.90 0.85 0.80 0.75 0.71
2.5 1.00 0.95 0.90 0.86 0.81 0.76 0.71
4 1.00 0.96 0.91 0.86 0.81 0.76 0.71
6 1.00 0.96 0.91 0.86 0.81 0.77 0.72
10 1.00 0.96 0.92 0.87 0.82 0.77 0.73
16 1.00 0.97 0.92 0.88 0.83 0.76 0.74
25 1.00 0.98 0.94 0.90 0.85 0.81 0.76
35 1.00 0.99 0.95 0.91 0.87 0.83 0.78
50 1.00 1.00 0.97 0.93 0.89 0.85 0.81
70 1.00 1.02 1.00 0.97 0.93 0.90 0.86
95 1.00 1.04 1.03 1.01 0.98 0.95 0.92
120 1.00 1.07 1.06 1.05 1.03 1.00 0.97
150 1.00 1.09 1.10 1.09 1.08 1.05 1.03
185 1.00 1.13 1.15 1.15 1.15 1.13 1.11
240 1.00 1.19 1.23 1.25 1.25 1.25 1.24
300 1.00 1.24 1.31 1.35 1.36 1.37 1.37
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