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    600/1000V XLPE Insulated, PVC Sheathed, Unarmoured Power Cables to IEC 60502 (2-5 Cores & Multicore)

    FGD400 1RV-R (CU/XLPE/PVC 600/1000V Class 2)

    VDE Code: N2XY

    Application

    The cables are mainly used in power stations, mass transit underground passenger systems, airports, petrochemical plants, hotels, hospitals, and high-rise buildings. This product type is TUV approved.

    Standards

    Basic design adapted to IEC 60502-1

    Approvals

    TUV Certification (Z1 17 01 98200 004)

    Fire Performance

    Flame Retardance (Single Vertical Wire Test) IEC 60332-1

    Voltage Rating

    600/1000V

    Cable Construction

    Conductor Annealed copper wire, stranded according to BS EN 60228 class 2.
    Insulation XLPE according to IEC 60502-1.
    Inner Covering Option Extruded PVC or polymeric compound.
    Outer Sheath Extruded PVC Type ST1/ST2 according to IEC 60502-1.
    Outer Sheath Option UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option. Compliance to fire performance standard (IEC 60332-1, IEC 60332-3,UL 1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall cable design. LSPVC can also be provided upon request.

    Colour Code

     

    Insulation Colour Two-core: Brown, blue
    Three-core: Brown, black, grey. Alternatively, green-and-yellow, blue, brown
    Four-core: Blue, brown, black, grey. Alternatively, green-and-yellow, brown, black, grey
    Five-core: Green-and-yellow, blue, brown, black, grey
    Note: Depending on their intended use, the cables might be subject to the core colour requirements specified
    in BS 7671 or other standards, or in statutory requirements.
    Sheath Colour Black, other colours can be offered upon request

    Physical AND THERMAL PROPERTIES

    Maximum temperature range during operation 80°C (For ST1 Sheath); 90°C (For ST2 Sheath)
    Maximum short circuit temperature (5 Seconds) 250°C
     
    Minimum bending radius  12 x Overall Diameter

    Construction Parameters

     

    Conductor FGD400 1RV-R
    No. of Cores x Cross Section Class of Conductor Nominal Insulation Thickness Nominal
    Sheath Thickness
    Nominal Overall Diameter Approx. Weight
    No.xmm2   mm  mm mm mm
    2 Cores
    2x1.5 2 0.7 1.8 9.2 109
    2x2.5 2 0.7 1.8 10.0 138
    2x4.0 2 0.7 1.8 11.0 182
    2x6.0 2 0.7 1.8 12.0 234
    2x10 2 0.7 1.8 13.6 333
    2x16 2 0.7 1.8 15.4 468
    2x25 2 0.9 1.8 18.4 686
    2x35 2 0.9 1.8 20.6 926
    2x50 2 1.0 1.8 23.6 1269
    2x70 2 1.1 1.8 26.8 1699
    2x95 2 1.1 1.9 30.2 2269
    2x120 2 1.2 2.0 33.7 2853
    2x150 2 1.4 2.2 37.5 3539
    2x185 2 1.6 2.3 41.6 4329
    2x240 2 1.7 2.5 46.7 5607
    2x300 2 1.8 2.6 51.4 6892
    2x400 2 2.0 2.9 58.9 9202
    3 Cores
    3x1.5 2 0.7 1.8 9.6 133
    3x2.5 2 0.7 1.8 10.5 174
    3x4.0 2 0.7 1.8 11.6 236
    3x6.0 2 0.7 1.8 12.6 310
    3x10 2 0.7 1.8 14.4 452
    3x16 2 0.7 1.8 16.3 648
    3x25 2 0.9 1.8 19.5 963
    3x35 2 0.9 1.8 21.9 1315
    3x50 2 1.0 1.8 25.1 1818
    3x70 2 1.1 1.9 28.7 2451
    3x95 2 1.1 2.0 32.4 3287
    3x120 2 1.2 2.1 36.1 4142
    3x150 2 1.4 2.3 40.3 5140
    3x185 2 1.6 2.4 44.6 6298
    3x240 2 1.7 2.6 50.2 8170
    3x300 2 1.8 2.7 55.2 10063
    3x400 2 2.0 3.0 63.3 13451
    3 Cores+1 Earth Conductor        
        power conductor earth  conductor      
    3x16/10 2 0.7 0.7 1.8 17.5 793
    3x25/16 2 0.9 0.7 1.8 21.2 1070
    3x35/16 2 0.9 0.7 1.8 23.8 1349
    3x50/25 2 1.0 0.9 1.8 27.5 1890
    3x70/35 2 1.1 0.9 2.0 31.7 2660
    3x95/50 2 1.1 1.0 2.1 35.8 3650
    3x120/70 2 1.2 1.1 2.3 39.9 4610
    3x150/70 2 1.4 1.1 2.4 44.6 5450
    3x185/95 2 1.6 1.1 2.6 49.5 6680
    3x240/120 2 1.7 1.2 2.8 55.7 8690
    3x300/150 2 1.8 1.4 3.0 61.4 11170
    3x400/185 2 1.8 1.6 3.2 70.4 11480
    4 Cores
    4x1.5 2 0.7 1.8 10.4 169
    4x2.5 2 0.7 1.8 11.3 220
    4x4.0 2 0.7 1.8 12.5 297
    4x6.0 2 0.7 1.8 13.7 392
    4x10 2 0.7 1.8 15.7 585
    4x16 2 0.7 1.8 17.8 851
    4x25 2 0.9 1.8 21.5 1200
    4x35(S) 2 0.9 1.8 24.1 1600
    4x50(S) 2 1.0 1.8 27.8 2200
    4x70(S) 2 1.1 2.0 32.0 3050
    4x95(S) 2 1.1 2.1 36.1 4070
    4x120(S) 2 1.2 2.3 40.2 5915
    4x150(S) 2 1.4 2.4 44.9 6350
    4x185(S) 2 1.6 2.6 49.8 7890
    4x240(S) 2 1.7 2.8 56.0 10400
    4x300(S) 2 1.8 3.0 61.7 12810
    4x400(S) 2 2.0 3.2 70.7 15869
    (S) - Sectoral Stranded Conductors
    5 Cores
    5x1.5 2 0.7 1.8 11.6 205
    5x2.5 2 0.7 1.8 12.8 265
    5x4.0 2 0.7 1.8 14.3 360
    5x6.0 2 0.7 1.8 15.8 478
    5x10 2 0.7 1.8 18.3 720
    5x16 2 0.7 1.8 21.2 1059
    5x25 2 0.9 1.8 25.8 1620
    5x35 2 0.9 1.8 28.9 2164
    5x50 2 1.0 2.1 33.6 2924
    5x70 2 1.1 2.2 39.2 4130
    5x95 2 1.1 2.4 44.8 5618
    5x120 2 1.2 2.5 49.8 7039
    5x150 2 1.4 2.7 55.5 8655
    5x185 2 1.6 2.9 62.1 10833
    5x240 2 1.7 3.1 70.1 14091
    7 Cores
    7x1.5 2 0.7 1.8 12.4 225
    7x2.5 2 0.7 1.8 13.8 303
    7x4.0 2 0.7 1.8 15.5 422
    10 Cores
    10x1.5 2 0.7 1.8 15.6 325
    10x2.5 2 0.7 1.8 17.5 426
    10x4.0 2 0.7 1.8 19.7 597
    12 Cores
    12x1.5 2 0.7 1.8 16.2 370
    12x2.5 2 0.7 1.8 18.1 489
    12x4.0 2 0.7 1.8 20.3 690
    19 Cores
    19x1.5 2 0.7 1.8 19.0 516
    19x2.5 2 0.7 1.8 21.3 725
    19x4.0 2 0.7 1.8 24.0 1037
    27 Cores
    27x1.5 2 0.7 1.8 22.7 712
    27x2.5 2 0.7 1.8 25.5 1004
    27x4.0 2 0.7 1.8 28.8 1445
    37 Cores
    37x1.5 2 0.7 1.8 25.5 941
    37x2.5 2 0.7 1.8 28.7 1334
    37x4.0 2 0.7 1.8 32.5 1932
    48 Cores
    48x1.5 2 0.7 1.8 29.0 1186
    48x2.5 2 0.7 1.9 32.9 1706
    48x4.0 2 0.7 1.9 37.3 2479

    Note: Other conductor sizes & core configurations are available upon request.

    ELECTRICAL PROPERTIES

    Conductor Operating Temperature 90°C
    Ambient Temperature 30°C

    Current-Carrying Capacities (Amp) according to BS 7671:2008 table 4E2A

    Conductor cross- sectional area Reference Method A
    (enclosed in conduit in
    thermally insulating wall etc)
    Reference Method B
    (enclosed in conduit on a
    wall or in trunking etc)
    Reference Method C
    (clipped direct)
    Reference Method E
    (free air or on a perforated
    cable tray etc. horizontal or
    vertical)
    1 two-core
    cable, singlephase
    a.c. or
    d.c.
    1 three- or
    four-core
    cable,
    three
    -phase
    a.c.
    1 two-core
    cable, singlephase
    a.c. or
    d.c.
    1 three- or
    four-core
    cable,
    three
    -phase
    a.c.
    1 two-core
    cable, singlephase
    a.c. or
    d.c.
    1 three- or
    four-core
    cable,
    three
    -phase
    a.c.
    1 two-core
    cable, singlephase
    a.c. or
    d.c.
    1 three- or
    four-core
    cable,
    three
    -phase
    a.c.
    1 2 3 4 5 6 7 8 9
    mm2 A A A A A A A A
    1.5 18.5 16.5 22 19.5 24 22 26 23
    2.5 25 22 30 26 33 30 36 32
    4.0 33 30 40 35 45 40 49 42
    6.0 42 38 51 44 58 52 63 54
    10 57 51 69 60 80 71 86 75
    16 76 68 91 80 107 96 115 100
    25 99 89 119 105 138 119 149 127
    35 121 109 146 128 171 147 185 158
    50 145 130 175 154 209 179 225 192
    70 183 164 221 194 269 229 289 246
    95 220 197 265 233 328 278 352 298
    120 253 227 305 268 382 322 410 346
    150 290 259 334 300 441 371 473 399
    185 329 295 384 340 506 424 542 456
    240 386 346 459 398 599 500 641 538
    300 442 396 532 455 693 576 741 621
    400 - - 625 536 803 667 865 741

    Voltage Drop (Per Amp Per Meter) according to BS 7671:2008 table 4E2B

    Nominal Cross Section  Area Two-core cable d.c. Two-core cable, single-phase a.c. Three- or four-core cable, three-phase a.c.
    1 2 3 4
    mm2 mV/A/m mV/A/m mV/A/m
    1.5 31 31 27
    2.5 19 19 16
    4.0 12 12 10
    6.0 7.9 7.9 6.8
    10 4.7 4.7 4.0
    16 2.9 2.9 2.5
        r x z r x z
    25 1.85 1.85 0.160 1.90 1.60 0.140 1.65
    35 1.35 1.35 0.155 1.35 1.15 0.135 1.15
    50 0.98 0.99 0.155 1.00 0.86 0.135 0.87
    70 0.67 0.67 0.150 0.69 0.59 0.130 0.60
    95 0.49 0.50 0.150 0.52 0.43 0.130 0.45
    120 0.39 0.40 0.145 0.42 0.34 0.130 0.37
    150 0.31 0.32 0.145 0.35 0.28 0.125 0.30
    185 0.25 0.26 0.145 0.29 0.22 0.125 0.26
    240 0.195 0.200 0.140 0.24 0.175 0.125 0.21
    300 0.155 0.160 0.140 0.21 0.140 0.120 0.185
    400 0.120 0.130 0.140 0.190 0.115 0.120 0.165

    Note: *Spacings larger than one cable diameter will result in a large voltage drop.
    r = conductor resistance at operating temperature
    x = reactance
    z = impedance

     

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