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    MV Aerial Bundled Conductor (ABC) Cables

    Application

    Medium voltage Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders
    to residential premises.

    Standards

    Basic design to IEC 60502 / AS/NZS 3599-1 standards

    Cable Construction

    Phase Conductor: Circular compacted stranded H68 aluminium to BS2627.
    Conductor Screen: Extruded semi-conductive layer.
    insulation: XLPE.
    insulation Screen: Extruded semi-conductive layer.
    metallic Screen(optional): Copper wire screen or copper tape screen.
    Separator: Semi-conductive swellable tape.
    outer Sheath: HDPE.
    Support Conductor: Galvanized steel wires.
    Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel
    wires in a right hand lay.

    Construction Parameters

    IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines

    Number of Cores
    xNominal
    Cross Section

    Phase Conductor

    Messenger Suspension Unit

    Continuous
    current
    rating
    at
    300C 
    ambient
    temp

    Stranding Nominal Sectional Area Maximum
    Conductor
    Resistance
    Stranding Nominal Sectional Area Breaking
    Load
    No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
    3X50 + 1X25 19/1.78 50 0.641 7/3.0 50 60 116
    3X70 + 1X50 19/.14 70 0.443 7/3.15 50 62 210
    3X95+ 1X50 19/2.52 95 0.32 7/3.0 50 60 173
    3X185+1X120 37/2.52 185 0.164 7/4.67 120 150 259
    3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 365
    3X240 +1X50 61/2.25 240 0.125 7/3.15 50 62 500

    Other cross-sections can be offered upon request.

    IEC 60502 19/33 kV ABC for Overhead Distribution Lines

    Number of Cores
    xNominal
    Cross Section

    Phase Conductor

    Messenger Suspension Unit

    Continuous
    current
    rating
    at
    300C 
    ambient
    temp

    Stranding Nominal Sectional Area Maximum
    Conductor
    Resistance
    Stranding Nominal Sectional Area Breaking
    Load
    No.×mm^2 No.×mm mm^2 Ω/Km No.×mm mm^2 KN A
    3X50 + 1X50 19/1.78 50 0.641 7/3.0 50 60 165
    3X150+ 1X50 37/2.25 150 0.206 7/3.0 50 60 315
    3X185+1X70 37/2.52 185 0.164 7/3.57 70 91 355
    3X70 +1X50 19/2.14 7 0.443 7/3.15 50 62 250
    3X150 +1X50 37/2.25 150 0.206 7/3.15 50 62 370

    Other cross-sections can be offered upon request.

    AS/NZS 3599 Part 1 6.35/11 kV AL/XLPE /HDPE Non-screened Cables

    Number of Cores
    xNominal
    Cross Section

    Phase Conductor

    Messenger Suspension Unit

    Nominal Sectional Area

    Breaking
    Load

    Diameter
    of
    Conductor
    Thickness
    of
    Insulation
    Thickness
    of
    Insulation Screen
    Thickness
    of
    Sheath
    Stranding
    No.×mm^2 mm mm mm mm No.×mm mm^2 KN
    3x35 6.9 3.4 0.8 1.2 7/4.75 52.4 1370
    3x50 8.1 3.4 0.8 1.2 7/4.75 54.6 1530
    3x70 9.7 3.4 0.8 1.2 7/4.75 57.8 1790
    3x95 11.4 3.4 0.8 1.2 7/4.75 61.3 2100
    3x120 12.8 3.4 0.8 1.2 19/3.50 67.3 2540
    3x150 14.2 3.4 0.8 1.2 19/3.50 70.1 2840
    3x185 15.7 3.4 0.8 1.2 19/3.50 73.1 3190

    Other cross-sections can be offered upon request.

    AS/NZS 3599 Part 1 6.35/11 kV AL/XLPE /CWS/HDPE Screened Cables

    Number of Cores
    xNominal
    Cross Section
    Diameter
    of
    Conductor
    Thickness
    of
    Insulation
    Thickness
    of
    Insulation Screen
    Copper Wire Screen Stranding Thickness
    of
    Sheath
    Galvanized Steel Wire Stranding Nominal Sectional Area Breaking
    Load
    No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN

    Light Duty Screen

    3x35 6.9 3.4 0.8 25/0.85 1.8 7/2.00 54.1 1820
    3x35 6.9 3.4 0.8 25/0.85 1.8 19/2.00 58.1 2130
    3x50 8.1 3.4 0.8 25/0.85 1.8 19/2.00 60.4 2300
    3x70 9.7 3.4 0.8 25/0.85 1.8 19/2.00 63.6 2570
    3x95 11.4 3.4 0.8 25/0.85 1.8 19/2.00 67.0 2900
    3x120 12.8 3.4 0.8 25/0.85 1.8 19/2.00 69.8 3190
    3x150 14.2 3.4 0.8 25/0.85 1.9 19/2.00 73.0 3530
    3x185 15.7 3.4 0.8 25/0.85 1.9 19/2.00 76.0 3890

    Heavy Duty Screen

    3x35 6.9 3.4 0.8 40/0.85 1.8 7/2.00 54.1 2050
    3x35 6.9 3.4 0.8 40/0.85 1.8 19/2.00 58.1 2360
    3x50 8.1 3.4 0.8 23/1.35 1.8 19/2.00 62.4 2820
    3x70 9.7 3.4 0.8 32/1.35 1.8 19/2.00 65.6 3440
    3x95 11.4 3.4 0.8 39/1.35 1.8 19/2.00 69.0 4030
    3x120 12.8 3.4 0.8 39/1.35 1.8 19/2.00 71.8 4320
    3x150 14.2 3.4 0.8 39/1.35 1.9 19/2.00 75.0 4670
    3x185 15.7 3.4 0.8 39/1.35 1.9 19/2.00 78.0 5020

    Other cross-sections can be offered upon request.

    AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /HDPE Non-screened Cables
    Number of Cores
    xNominal
    Cross Section

    Phase Conductor

    Messenger Suspension Unit

    Nominal Sectional Area

    Breaking
    Load

    Diameter
    of
    Conductor
    Thickness
    of
    Insulation
    Thickness
    of
    Insulation Screen
    Thickness
    of
    Sheath
    Stranding
    No.×mm^2 mm mm mm mm No.×mm mm^2 KN
    3x35 6.9 5.5 0.8 1.2 7/4.75 61.0 1780
    3x50 8.1 5.5 0.8 1.2 7/4.75 63.3 1970
    3x70 9.7 5.5 0.8 1.2 7/4.75 66.5 2260
    3x95 11.4 5.5 0.8 1.2 7/4.75 69.9 2600
    3x120 12.8 5.5 0.8 1.2 19/3.50 75.9 3070
    3x150 14.2 5.5 0.8 1.2 19/3.50 78.7 3390
    3x185 15.7 5.5 0.8 1.2 19/3.50 81.7 3760

    Other cross-sections can be offered upon request.

    AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /CWS/HDPE Screened Cables
    Number of Cores
    xNominal
    Cross Section
    Diameter
    of
    Conductor
    Thickness
    of
    Insulation
    Thickness
    of
    Insulation Screen
    Copper Wire Screen Stranding Thickness
    of
    Sheath
    Galvanized Steel Wire Stranding Nominal Sectional Area Breaking
    Load
    No.×mm^2 mm mm mm No.×mm mm No.×mm mm^2 KN

    Light Duty Screen

    3x35 6.9 5.5 0.8 25/0.85 1.8 7/2.00 62.7 2280
    3x35 6.9 5.5 0.8 25/0.85 1.8 19/2.00 66.7 2580
    3x50 8.1 5.5 0.8 25/0.85 1.8 19/2.00 69.0 2780
    3x70 9.7 5.5 0.8 25/0.85 1.9 19/2.00 72.6 3110
    3x95 11.4 5.5 0.8 25/0.85 1.9 19/2.00 76.0 3460
    3x120 12.8 5.5 0.8 25/0.85 2.0 19/2.00 79.2 3810
    3x150 14.2 5.5 1.0 25/0.85 2.0 19/2.00 82.8 4230
    3x185 15.7 5.5 1.0 25/0.85 2.1 19/2.00 86.2 4650

    Heavy Duty Screen

    3x35 6.9 5.5 0.8 40/0.85 1.8 7/2.00 62.7 2510
    3x35 6.9 5.5 0.8 40/0.85 1.8 19/2.00 66.7 2810
    3x50 8.1 5.5 0.8 23/1.35 1.8 19/2.00 71.0 3300
    3x70 9.7 5.5 0.8 32/1.35 1.9 19/2.00 74.6 3970
    3x95 11.4 5.5 0.8 39/1.35 1.9 19/2.00 78.0 4600
    3x120 12.8 5.5 0.8 39/1.35 2.0 19/2.00 81.2 4950
    3x150 14.2 5.5 1.0 39/1.35 2.0 19/2.00 84.8 5360
    3x185 15.7 5.5 1.0 39/1.35 2.1 19/2.00 88.2 5790

    Other cross-sections can be offered upon request.

    Technical Data

    Nominal
    Cross Section

    Continuous Current Rating

    Still air 1m/s wind 2m/s wind
    mm^2 A A A
    35 105 145 165
    50 125 170 200
    70 150 215 250
    95 180 260 300
    120 205 300 350
    150 230 340 395
    185 265 390 450

     

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