Telephone Cables

 Foam Skin Insulated & AP Sheathed (ALPETH) Jelly Filled Cables to GR-421

Application

The cables are designed for use in access or trunk networks, from telephone exchange to subscriber area. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand.Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations where additional mechanical or rodent protection is required. A figure-8 self support option is offered for aerial installation.

Standards

• Telcordia (Bellcore) GR-421

Construction

Telephone Cables

Telephone Cables

Conductors
Solid annealed bare copper, 0.4/0.5/0.63/0.9mm as per ASTM B-3/class 1 of IEC 60028

Insulation
Foam Skin which is a composite polyethylene insulation made of an inner cellular layer and an outer solid skin as per ASTM D 1248/IEC 60708

Twisted Pairs
Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

Cabling Element
Twisted Pairs

Cable Core Assembly
Cables with up to 400 pairs are composed of 25-pair units or 12/13-pair units; cables with over 400 pairs are composed of 50 or 100-pair units. Any extra pairs form a separate unit. Units are identified by colour coded binders. Standard construction is per GR-421 given in Cable Make Up Diagram

Core Wrapping(optional)
One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors

Moisture Barrier
A layer of bare aluminium tape (0.2mm/8mil) is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor. In cables with more than 200 pairs, the aluminum tape may be corrugated for improved cable flexibility

Filling
The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable.
The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield, shield and sheath within the cable core

Sheath
Black low density polyethylene as per ASTM D 1248/IEC 60708, being able to withstand exposure to sunlight,
temperature variations, ground chemicals and other environmental contaminants

Ripcord(optional)
Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

Spare Pairs (optional)
Spare pairs may be incorporated for large pair cables

Continuity Wire (optional)
One tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

Optional Construction

Armoured Cable
Steel wire armour or corrugated steel tape armour applied over an optional inner polyethylene sheath.For steel tape version, the 0.15mm/6mil thick steel tape is coated with a copolymer and applied with an overlap. An outer polyethylene sheath is applied over the armour

Self-Support Cables
A 7-strand galvanized steel strand is used as support wire. Black polyethylene sheath covers both core and support wire in a figure-8 construction

Electrical Properties

Nominal Conductor Diameter

mm

0.4

0.5

0.63

0.9

Conductor Gauge Size

AWG

26

24 22

19

Maximum Average DC Resistance

Ω/km / Ω/mile

140/225

87/140 55/88.6

27.0/43.4

Maximum Individual DC Resistance

Ω/km / Ω/mile

144.2/232

89.5/144 56.5/91.0

28.0/45.0

Minimum Insulation Resistance @500V DC

MΩ.km / MΩ.mile

1600/1000

1600/1000 1600/1000

1600/1000

Maximum Average Resistance Unbalance

%

1.5

1.5 1.5

1.5

Maximum Individual Resistance Unbalance

%

5

5 5

5

Average Mutual Capacitance

nF/km / nF/kft

48.5-54.0
/14.8-16.5

48.5-54.0
/14.8-16.5
48.5-54.0
/14.8-16.5

48.5-54.0
/14.8-16.5

Maximum Individual Mutual Capacitance

nF/km / nF/kft

57/17.4

57/17.4 57/17.4

57/17.4

Maximum Individual Capacitance Unbalance pair-to-pair

pF/km / pF/kft

145/44

145/44 145/44

145/44

Capacitance Unbalance RMS pair-to-pair

pF/km / pF/kft

45/13.7

45/13.7 45/13.7

45/13.7

Maximum Individual Capacitance Unbalance pair-to-ground

pF/km / pF/kft

2625/800

2625/800 2625/800

2625/800

Maximum Average Capacitance Unbalance pair-to-ground

pF/km / pF/kft

574/175

574/175 574/175

574/175

Maximum Conductor Loop Resistance @20°C

Ω/km / Ω/mile

300/482

192/309 114/183.6

60/96.4

Impedance @1KHz

994

796 660

445

Impedance @100KHz

147

134 125

122

Impedance @512KHz

120

118 117

116

Impedance @1MHz

117

115 114

113

Maximum Average Attenuation @0.8KHz

dB/km / dB/kft

1.64/0.5

1.30/0.39 1.04/0.32

0.74/0.22

Maximum Average Attenuation @1KHz

dB/km / dB/kft

1.68/0.51

1.35/0.41 1.08/0.33

0.76/0.23

Maximum Average Attenuation @3KHz

dB/km / dB/kft

3.18/0.97

2.52/0.77 2.01/0.61

1.42/0.43

Maximum Average Attenuation @150KHz

dB/km / dB/kft

11.4/3.47

8.3/2.53 6.2/1.89

4.4/1.34

Maximum Average Attenuation @772KHz

dB/km / dB/kft

24.3/7.4

19.4/5.9 15.4/4.7

10.8/3.3

Maximum Average Attenuation @1000KHz

dB/km / dB/kft

27.1/8.25

21.4/6.52 17.5/5.33

12.8/3.89

Dielectric Strength

Conductor to Conductor (3secs)

V DC

2400

3000

4000

5000

Conductor to Screen (3secs)

V DC

10000

10000

10000

10000

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