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    MIL-W-22759/85

    Airframe Wire

    • MIL-W-22759/85,Military Cables,Airframe Wire

    Application and Description

    These PTFE tape insulation single-core MIL-W-22759/84 wires are used for MIL-Spec and Aerospace, these cables are large size, high-performance aerospace hook up wires with a four-layer insulation of PTFE tape and PTFE/polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications which require excellent thermal stability and abrasion resistance.

    Construction Details

    A PTFE layer with an intermediate K layer followed by two top PTFE layers Over these layers is a braid of an Aramid.

    Construction

    • Conductor: Tin plated copper
    • Insulation: Fluoropolymer/Polyimide Tape
    • Insulating Material Thickness: Size 2 to 1 - 40 mil ( 1.0 mm) Size 1/0 to 4/0 - 50 mil ( 1.3 mm)
    • Braid: Aramid (option)

    Characteristics

    Temperature Rating 150°C
    Voltage Rating 600 volts
    MIL-Spec Wire
    SAE AS22759/85
    Color Code MIL-STD-681

    Dimensions and Weight

    AWG Size Conductor Stranding Conductor Diam. Min Conductor Diam. Max Min O.D. Max O.D. Approx LBS/ MFT
        In mm In mm In mm In mm  
    2 665/30 0.320 8.128 0.340 8.636 0.360 9.144 0.380 9.652 227
    1 817/30 0.366 9.296 0.380 9.652 0.400 10.160 0.420 10.668 295
    1/0 1045/30 0.395 10.033 0.425 10.795 0.442 11.227 0.462 11.735 351
    2/0 1330/30 0.440 11.176 0.475 12.065 0.498 12.649 0.528 13.411 432
    3/0 1665/30 0.500 12.700 0.540 13.716 0.554 14.072 0.584 14.834 542
    4/0 2109/30 0.565 14.351 0.605 15.367 0.615 15.621 0.655 16.637 689
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