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    PVC Insulated Jumper Wires to CW 1109, CW 1257 & CW 1423

    Application

    The jumper wires are used for interconnection between terminal blocks at main distribution frames (MDF), cross connection cabinets (CCP) and distribution frames or boxes.

    Standards

    • CW 1109 (PVC T2)

    • CW 1257 (Cross linked PVC)

    • CW 1423 (PVC BT M154)

    Construction

    Conductors

    Solid annealed tinned copper 0.32/0.4/0.5/0.6/0.8/1.0mm as per class 1 of BS 6360/IEC 60228

    Insulation

    PVC Type 2 to BS 6746 (CW 1109); Cross-linked PVC (CW 1257) & PVC (CW 1423)

    Twisted Pairs

    For CW 1109 & CW 1257, two insulated conductors are twisted into pairs with varying lays to minimize crosstalk. For CW 1423, one, two, three, four or five insulated conductors are twisted together with a right hand lay

    Electrical Properties

    CW 1109

    Nominal Conductor Diameter

    mm

    0.32

    0.4

    0.5

    0.6

    0.8

    1.0

    7/0.2

    Conductor Size

    mm2

    0.08

    0.126

    0.196

    0.283

    0.5

    0.785

    0.22

    Maximum Conductor Resistance @20°C

    Ω/km

    234

    148

    95

    65.9

    36.7

    23.3

    89.9

    Minimum Insulation Resistance @500V DC

    MΩ.km

    50

    50

    50

    50

    50

    50

    50

    Minimum Insulation Thickness

    mm

    0.12

    0.15

    0.15

    0.15

    0.25

    0.25

    0.15

    Maximum Insulated Conductor Diameter

    mm

    0.7

    0.85

    0.95

    1.05

    1.5

    1.7

    1.05

    CW 1257

    Nominal Conductor Diameter

    mm

    0.4

    0.5

    0.6

    Conductor Size

    mm2

    0.126

    0.196

    0.283

    Maximum Conductor Resistance @20°C

    Ω/km

    153

    98

    68.9

    Minimum Insulation Resistance @500V DC

    MΩ.km

    50

    50

    50

    Minimum Insulation Thickness

    mm

    0.25

    0.25

    0.25

    Maximum Insulated Conductor Diameter

    mm

    1.0

    1.10

    1.20

    CW 1423

    Nominal Conductor Diameter

    mm

    0.5

    Conductor Size

    mm2

    0.196

    Maximum Conductor Resistance @20°C

    Ω/km

    98

    Minimum Insulation Resistance @500V DC

    MΩ.km

    50

    Minimum Insulation Thickness

    mm

    0.25

    Maximum Insulated Conductor Diameter

    mm

    1.10

    Mechanical and Thermal Properties

    Temperature range during operation (fixed state): -30°C – +70°C
    Temperature range during installation (mobile state): -20°C – +50°C 
    Minimum bending radius: 7.5 x Overall Diameter

    Color Code

    CW 1109 - as per IEC 60189-3
    CW 1257 & CW 1423:

    BLUE

    ORANGE

    GREEN

    BROWN

    GREY

    WHITE

    RED

    BLACK

    PINK

    VIOLET

    YELLOW

    TURQUOISE

    Dimensions And Weight

    CW 1109

    Cable Code

    Number of Wires

    Minimum Insulation 
    Thickness mm

    Maximum Overall 
    Diameter 
    mm

    Nominal Weight kg/km

    0.32mm Conductor, 0.7mm Insulated Wire

    TP1109-Y-1W032

    1

    0.12

    0.7

    1.5

    TP1109-Y-2W032

    2

    0.12

    1.3

    3.0

    0.4mm Conductor, 0.85mm Insulated Wire

    TP1109-Y-1W04

    1

    0.15

    0.85

    1.8

    TP1109-Y-2W04

    2

    0.15

    1.45

    3.6

    0.5mm Conductor, 0.95mm Insulated Wire

    TP1109-Y-1W05

    1

    0.15

    0.95

    2.2

    TP1109-Y-2W05

    2

    0.15

    1.65

    4.8

    TP1109-Y-3W05

    3

    0.15

    2.35

    6.6

    0.6mm Conductor, 1.05mm Insulated Wire

    TP1109-Y-1W06

    1

    0.15

    1.05

    2.8

    TP1109-Y-2W06

    2

    0.15

    1.75

    5.6

    0.8mm Conductor, 1.5mm Insulated Wire

    TP1109-Y-1W08

    1

    0.25

    1.50

    5.5

    TP1109-Y-2W08

    2

    0.25

    2.50

    11.0

    1.0mm Conductor, 1.7mm Insulated Wire

    TP1109-Y-1W10

    1

    0.25

    1.70

    6.5

    TP1109-Y-2W10 2 0.25 2.60 13.0
    7/0.2mm Conductor, 1.05mm Insulated Wire
    TP1109-Y-1W7/02 1 0.15 1.05

    2.5

    TP1109-Y-2W7/02 2 0.15 2.35

    5.0

    CW 1257

    Cable Code

    Number of 
    Wires

    Minimum Insulation 
    Thickness mm

    Maximum Overall 
    Diameter 
    mm

    Nominal Weight kg/km

    0.4mm Conductor, 1.0mm Insulated Wire
    TP1257-Y-1W04 1 0.25 1.0 2.0
    TP1257-Y-2W04 2 0.25 1.8 4.0
    0.5mm Conductor, 1.1mm Insulated Wire
    TP1257-Y-1W05 1 0.25 1.1 2.5
    TP1257-Y-2W05 2 0.25 2.0 5.0
    0.6mm Conductor, 1.2mm Insulated Wire
    TP1257-Y-1W06 1 0.25 1.2 2.9
    TP1257-Y-2W06 2 0.25 2.2 5.8

    CW 1423

    Cable Code

    Number of 
    Wires

    Minimum Insulation 
    Thickness mm

    Maximum Overall 
    Diameter 
    mm

    Nominal Weight kg/km

    0.5mm Conductor, 1.1mm Insulated Wire
    TP1423-Y-1W05 1 0.25 1.98

    2.5

    TP1423-Y-2W05 2 0.25 2.5

    5.0

    TP1423-Y-3W05 3 0.25 3.0

    7.5

    TP1423-Y-4W05 4 0.25 3.8

    10.0

    TP1423-Y-5W05 5 0.25 4.6

    12.5

     

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