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    Solid PE Insulated & LAP Sheathed Air Core Cables to IEC 60708

    Application

    The  cables  are  designed  for  use  in  access  or  trunk  networks,  from  telephone exchange to subscriber area. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation

    Standards

     • IEC 60708

    Construction

    Conductors
    Solid annealed bare copper, 0.4/0.5/0.6/0.8mm as per BS 6360/IEC 60228 Class 1

    Insulation
    Solid polyethylene as per IEC 60708/BS EN 50290-2-23/BS 6234/ASTM D 1248/NFC 32-060/VDE 0207

    Twisted Pairs
    Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk

    Cabling Element
    Pairs or Quads

    Cable Core Assembly
    Cables with 100 pairs or less are composed of 10-pair sub-units; cables with over 100 pairs are composed of 50 or 100-pair units. Any extra pairs form a separate unit. Units are identified by colour coded binders. Standard construction is per IEC 60708 in Cable Make Up Diagram

    Core Wrapping
    One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors

    Moisture Barrier
    A layer of aluminium tape (0.15mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide electrical shielding coverage and ensure a barrier against water vapor. In cables with more than 200 pairs, the aluminum tape may be corrugated for improved cable flexibility

    Sheath
    Black low density polyethylene as per BS 6234/IEC 60708/ASTM D 1248, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants

    Ripcord
    Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal

    Spare Pairs (optional)
    Spare pairs may be incorporated in large pair cables

    Continuity Wire (optional)
    Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen

    Optional Construction

    Armoured Cable
    Steel wire armour or corrugated steel tape armour is applied over an optional inner polyethylene sheath.For steel tape version, the steel tape is 0.2/0.5mm thick, being coated with a PE copolymer and applied with an overlap. An outer polyethylene sheath is applied over the armour

    Self-Support Cables
    Per CW 1252. A 7-strand galvanized steel strand is used as support wire. Black polyethylene sheath covers both core and support wire in a figure-8 construction 

    Electrical Properties

    Nominal Conductor Diameter

    mm

    0.4

    0.5

    0.6

    0.8

    Conductor Gauge Size

    AWG

    26

    24

    -

    20

    Conductor Size

    mm2

    0.126

    0.196

    0.283

    0.5

    Maximum Average Conductor Resistance @20°C

    Ω/km

    143

    91

    63

    34.6

    Minimum Insulation Resistance @500V DC

    MΩ.km

    5000

    5000

    5000

    5000

    Maximum Average Mutual Capacitance @800Hz

    nF/km

    53

    53

    56

    59

    Maximum Individual Mutual Capacitance @800Hz (for 99% cases)

    nF/km

    60

    60

    60

    64

    Maximum Individual Capacitance Unbalance @800Hz pair-to-pair

    pF/500m

    250

    250

    250

    160

    Maximum Individual Capacitance Unbalance @800Hz pair-to-pair (for 95% cases)

    pF/500m

    150

    150

    150

    100

    Maximum Individual Capacitance Unbalance @800Hz pair-to-ground

    pF/500m

    1700

    1700

    1700

    1700

    Maximum Individual Capacitance Unbalance @800Hz pair-to-ground
    (for 95% cases)
    pF/500m 1000 1000 1000 1000

    Maximum Conductor Loop Resistance @20°C

    Ω/km

    300

    192

    130

    73

    Impedance @1KHz

    994

    796

    665

    500

    Impedance @100KHz

    147

    134

    127

    124

    Impedance @512KHz

    120

    118

    117.5

    116.5

    Impedance @1MHz

    117

    115

    114.5

    113.5

    Maximum Average Attenuation @0.8KHz

    dB/km

    1.64

    1.30

    1.1

    0.9

    Maximum Average Attenuation @1KHz

    dB/km

    1.68

    1.35

    1.14

    0.93

    Maximum Average Attenuation @3KHz

    dB/km

    3.18

    2.52

    2.3

    1.74

    Maximum Average Attenuation @150KHz

    dB/km

    11.4

    8.3

    7.2

    5.7

    Maximum Average Attenuation @772KHz

    dB/km

    24.3

    19.4

    17.4

    13.1

    Maximum Average Attenuation @1000KHz

    dB/km

    27.1

    21.4

    18.5

    13.7

    Dielectric Strength          
    Conductor to Conductor (1min) V DC 500 500 500 500
    Conductor to Screen (1min) V DC 1000 1000 1000 1000

    Nominal Insulation Thickness

    mm

    0.175

    0.20

    0.25

    0.3

    Nominal Insulated Conductor Diameter

    mm

    0.75

    0.90

    1.1

    1.4

    Mechanical and Thermal Properties

    Temperature range during operation (fixed state): -30°C – +70°C
    Temperature range during installation (mobile state): -20°C – +50°C 
    Minimum bending radius: 10 x Overall Diameter (unarmoured cables);15 x Overall Diameter (armoured cables)

    Colour Code

    Standard colour code is per IEC 60708 given in Colour Code Chart

    Dimensions And Weight

    Solid PE Insulated & LAP Sheathed Air Core Cable to IEC 60708

    Cable Code

    Number
    of
    Pairs

    Nominal Sheath
    Thickness
    mm

    Nominal Overall 
    Diameter 
    mm

    Nominal 
    Weight 
    kg/km

    0.4mm Conductor, 0.75mm Insulated Wire

    TP708-2Y(L)2Y-10P04

    10

    1.5

    9

    71

    TP708-2Y(L)2Y-20P04

    20

    1.5

    10

    107

    TP708-2Y(L)2Y-30P04

    30

    1.5

    11

    143

    TP708-2Y(L)2Y-50P04

    50

    1.5

    13

    211

    TP708-2Y(L)2Y-70P04

    70

    1.5

    15

    278

    TP708-2Y(L)2Y-100P04

    100

    1.5

    17

    380

    TP708-2Y(L)2Y-150P04

    150

    1.5

    21

    548

    TP708-2Y(L)2Y-200P04

    200

    1.8

    23

    708

    TP708-2Y(L)2Y-300P04

    300

    1.8

    28

    1034

    TP708-2Y(L)2Y-400P04

    400

    1.8

    31

    1358

    TP708-2Y(L)2Y-500P04

    500

    2.0

    35

    1703

    TP708-2Y(L)2Y-600P04

    600

    2.0

    38

    2016

    TP708-2Y(L)2Y-800P04

    800

    2.5

    43

    2639

    TP708-2Y(L)2Y-900P04

    900

    2.5

    46

    2961

    TP708-2Y(L)2Y-1000P04

    1000

    2.5

    48

    3264

    TP708-2Y(L)2Y-1200P04

    1200

    2.8

    52

    3873

    TP708-2Y(L)2Y-1500P04

    1500

    2.8

    58

    4819

    TP708-2Y(L)2Y-1800P04

    1800

    3.2

    63

    5777

    TP708-2Y(L)2Y-2100P04

    2100

    3.2

    68

    6731

    TP708-2Y(L)2Y-2400P04

    2400

    3.5

    72

    7645

    TP708-2Y(L)2Y-2700P04

    2700

    3.5

    76

    8556

    TP708-2Y(L)2Y-3000P04

    3000

    3.5

    80

    9466

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