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  Rolling Stock Cables

  Category 5E Data Cables

FRL-Cat5E-4C0.5S, FRL-Cat5E-4C22A, FRL-Cat5E-4P22A

A. Conductor B. Insulation C. Screen D. Sheath

Application
The cables are designed for permanently protected installation, inside and outside railway rolling stock, buses and other vehicles to connect fixed parts. Ethernet based networks as: infotainment, multimedia, passenger information system etc.

Construction
For 4 x 0.5mm2, 4 x 22AWG cables
Conductors: Stranded tin plated copper conductor (for 0.5mm2 cables) or stranded silver plated copper conductor (for 22AWG cables) according to IEC 60228 class 5.
Insulation:Electron beam crosslinkable compound.
Cable Element: Individual conductor stranded together
EMC Screen1:Plastic laminated aluminium-tape.
EMC Screen2:Tin plated copper braid
Core Wrapping:Plastic tape(s).
Outer Sheath:Electron beam crosslinkable compound.

For 4 x 2 x 22AWG cables
Center: PE filler.
4 pairs 2 x 22AWG: Stranded tin plated copper conductor according to IEC 60228 class 5
Insulation:Electron beam crosslinkable compound.
EMC Screen1:Plastic laminated aluminium-tape.
EMC Screen2:Tin plated copper braid
Core Wrapping:Plastic tape(s).
Outer Sheath:Electron beam crosslinkable compound.

Electrical & Mechanical Properties

Nominal Voltage 300V
Maximum Conductor Temperature 90℃
Minimum Permissible Ambient Temperature -40°C
Bending Radius 6 x Overall Diameter

Chemical & Environmental Properties

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2/HL3, HL4
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 FO

Fire Performance in general

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24;
NF C 32-070 2.2 (C1); VDE 0472 Teil 804
Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073 ;
NF C 20-902; NF F 16 101; VDE 0472 Teil 816
Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 Halogen Free
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 Low Corrosivity (Acidity & Conductivity)
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 Low Toxicity
NFF 16101; NFF 63808; BS6853 Smoke index

FRL-Cat5E-4C0.5S


Nominal Cross Sectional Area

Nominal Sheath Thickness

Nominal Overall Diameter

Nominal Weight

Maximum Conductor Resistance 20°C

Maximum Resistance Unbalance

Characteristic Impedance

Transfer Impedance

Maximum Capacitance

@100MHz

f≤30MHz

core to core

Core to screen

mm2

mm

mm

kg/km

Ω/km

Ω/km

Ω

mΩ/m

pF/m

pF/m

0.5

1.2

8.3

102

40.1

1.1

100+/-5

200

65

100

FRL-Cat5E-4C22A


Nominal Cross Sectional Area

Nominal Sheath Thickness

Nominal Overall Diameter

Nominal Weight

Maximum Conductor Resistance 20°C

Maximum Resistance Unbalance

Characteristic Impedance

Transfer Impedance

Maximum Capacitance

@100MHz

f≤30MHz

core to core

Core to screen

AWG

mm

mm

kg/km

Ω/km

Ω/km

Ω

mΩ/m

pF/m

pF/m

22

1.2

7.25

81

54.4

1.1

100+/-5

200

65

100

FRL-Cat5E-4P22A


Nominal Cross Sectional Area

Nominal Sheath Thickness

Nominal Overall Diameter

Nominal Weight

Maximum Conductor Resistance 20°C

Maximum Resistance Unbalance

Characteristic Impedance

Transfer Impedance

Maximum Capacitance

@100MHz

f≤30MHz

core to core

Core to screen

AWG

mm

mm

kg/km

Ω/km

Ω/km

Ω

mΩ/m

pF/m

pF/m

22

1.2

12.6

174

54.4

1.1

100+/-5

200

65

100